
Biotechnology and Applied Biochemistry (1998) 28, (8594) (Printed in Great Britain)
Chromatographic removal and heat inactivation of hepatitis A virus during manufacture of human albumin
Wayne L. Adcock*1, Andrew MacGregor*, Jeff R. Davies*, Meghan Hattarki*, David A. Anderson and Neil H. Goss*
*Research and Development, CSL Limited, Bioplasma Division, 189-209 Camp Road, Broadmeadows, Victoria 3047, Australia, and Macfarlane Burnet Centre for Medical Research, Yarra Bend Road, Fairfield, Victoria 3078, Australia
Abbreviations used: EIA, enzyme immunoassay; HAV, hepatitis A virus;
HETP, height equivalent to a theoretical plate; HBV, hepatitis B virus;
HCV, hepatitis C virus; MEM, minimal essential medium; RIFA, radioimmunofocus
assay; RIFU, radioimmunofocus units; TCID50, tissue culture
infectious dose; VAM, virus assay medium; log10, viral loads
viral log reduction factors are expressed as log10 of these
values and are indicated as n log10.1 To
whom correspondence should be addressed.
CSL Limited, an Australian biopharmaceutical company, has
recently converted its method of manufacture for human albumin from a traditional
Cohn-ethanol fractionation method to a method employing chromatographic
techniques. Studies were undertaken to determine the efficiency of the
chromatographic and pasteurization steps used in the manufacture of Albumex®
(CSL's trade name for albumin) in removing and inactivating the potential
viral contaminant, hepatitis A virus (HAV). The manufacturing process for
Albumex® includes three chromatographic steps, two
of which are ion-exchange steps (DEAE-Sepharose®
Fast Flow and CM-Sepharose® Fast Flow) and the third
is a gel-filtration step (Sephacryl® S200 HR). The
final stage of the Albumex® process involves a bulk
pasteurization step where product is held at 60 °C for 10 h.
HAV partitioning experiments on the DEAE-Sepharose®
FF and CM-Sepharose® FF ion-exchange and Sephacryl®
S200 HR gel-filtration columns were performed with scaled-down models of
the production-scale chromatographic Albumex® process.
Production samples collected before each of the chromatographic steps were
spiked with HAV and processed through each of the scaled-down chromatographic
columns. Samples collected during processing were assayed and the log10
reduction factors calculated. Inactivation kinetics of HAV were examined
during the pasteurization of Albumex® 5 and 20 [5%
and 20% (w/v) albumin solutions] held at 60 °C for 10 h.
Log10 reductions for HAV through the DEAE-Sepharose®
FF, CM-Sepharose® FF and Sephacryl®
S200 HR chromatographic columns were 5.3, 1.5 and 4.2 respectively, whereas
a 4.4 and a greater than 3.9 log10 reduction in
HAV in Albumex® 5 and 20 respectively were achieved
during pasteurization.
Received 5 December 1997/3 April 1998; accepted 3 April 1998
Portland Press Ltd © 1998
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